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Table of Contents
Safety Instructions
Hyperthermia
Installation
Maintenance
Ground Fault Circuit Interrupter

DANGER!
THIS EQUIPMENT CARRIES HIGH VOLTAGE.

DO NOT ATTEMPT TO REPAIR IT IF YOU ARE NOT TRAINED
OR QUALIFIED TO DO SO!

SPA SERVICE SHOULD ONLY BE PERFORMED BY TRAINED
AND QUALIFIED PERSONNEL!

CTI ASSUMES NO RESPONSIBILITY FOR ANY INJURY OR DAMAGE CAUSED.

THE ACTUAL SPA PAK BEING REVIEWED MAY NOT HAVE
ALL OPTIONS SHOWN HERE.

IF A GFCI IS NOT INCLUDED AS PART OF THE SPA PAK,
ONE MUST BE INSTALLED IN THE POWER SUPPLY!


IMPORTANT SAFETY INSTRUCTIONS

  When using this electrical equipment, basic safety precautions should always be followed, including the following

READ AND FOLLOW ALL INSTRUCTIONS

* A green colored terminal or a terminal marked G, GR, Ground, Grounding, or the "G" symbol is located inside the supply terminal box or compartment.
  To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying this equipment.

* At Bus Bar marked “BONDING LUGS” is provided on the external surface of the supply terminal box or compartment.
  To reduce the risk of electric shock, connect the local common bonding grid in the area of the hot tub or spa to these terminals with an insulated or bare copper conductor not smaller than No. 6 AWG.

* All field-installed metal components such as rails, ladders, drains or other similar hardware within 3m of the spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than No. 6 AWG.

SAVE THESE INSTRUCTIONS! 

POTENTIAL RISKS OF PERSONAL INJURY OR HEALTH HAZARDS MAY BE ASSOCIATED WITH USE OF EQUIPMENT PLEASE READ AND FOLLOW ALL WARNINGS CAREFULLY !! 

WARNING / ADVERTISSEMENT

  • Children should not use spas or hot tubs without adult supervision.

  • Ne pas laisser les enfants utiliser une cuve de relaxation sans surveillance.

  • Do not use spas or hot tubs unless all suction guards are installed to prevent body and hair entrapment.

  • Pour éviter que les cheveux ou une partie du corps puissent être aspirés, ne pas utiliser une cuve de relaxation si les grilles de prise d’aspiration ne sont pas toutes en place.

  • People using medications and/or having an adverse medical history should consult a Physician before using a spa or hot tub.

  • Les personnes qui prennent des médicaments ou ont des problèmes de santé devraient consulter un médecin avant d’utiliser une cuve de relaxation.

  • People with infectious diseases should not use a spa or hot tub.

  • Les personnes atteintes de maladies infectieuses ne devraient pas utiliser une cuve de relaxation.

  • To avoid injury exercise care when entering or exiting the spa or hot tub.

  • Pour éviter des blessures, user de prudence en entrant dans une cuve de relaxation et el sortant.

  • Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible drowning.

  • Pour éniter l’évanouissement et la noyade éventuelle, ne prendre ni drogue ni alcool avant d’utiliser une cuve de relaxation ni quand on s’y trouve.

  • Pregnant or possibly pregnant women should consult a physician before using a spa or hot tub.

  • Les femmes enceintes, que leur grossesse soit confirmée ou non, devraient consulter un médicin avant d’utiliser une cuve de relaxation.

  • Water temperature in excess of 38 degrees C may be injurious to your health.

  • Il peut être dangereux pour la santé de se plonger dans de l’eau à plus de 38 degrees C.

  • Before entering the spa or hot tub measure the water temperature with an accurate thermometer.

  • Avant d’utiliser une cuve de relaxation mesurer la températrue de l’eau à l’aide d’un thermométre précis.

  • Do not use a spa or hot tub immediately following strenuous exercise.

  • Ne pas utiliser une cuve de relaxation immédiatement après un exercise fatigant.

  • Prolonged immersion in a spa or hot tub may be injurious to your health.

  • L’utilisation prolongé d’une cuve de relaxation peut être dangereuse pour la santé.

  • Do not permit electric appliances (such as a light, telephone, radio or television) within 1.5 M of this spa or hot tub.

  • Ne pas placer d’appareil électrique (luminaire, téléphone, radio, téléviseur, etc.) à moins de 1.5 M de cette cuve de relaxation.

CAUTION: DO NOT OPERATE THE EQUIPMENT WHEN THERE IS LITTLE OR NO WATER IN THE SPA OR HOT TUB.

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PROLONGED IMMERSION IN HOT WATER MAY INDUCE HYPERTHERMIA READ THE FOLLOWING SYMPTOMS:

  The causes, symptoms, and effects of hyperthermia may be described as follows. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 37 degrees C.
  The symptoms of hyperthermia include drowsiness, lethargy, and an increase in the internal temperature of the body.

The effects of hyperthermia include:

1. unawareness of impending hazard;
2. failure to perceive heat;
3. failure to recognize the need to exit spa;
4. physical inability to exit spa;
5. fetal damage in pregnant women
6. unconsciousness and danger of drowning.

WARNING: THE USE OF ALCOHOL OR DRUGS CAN GREATLY INCREASE THE RISK OF FATAL HYPERTHERMIA IN HOT TUBS AND SPAS


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SAVE THESE INSTRUCTIONS !

INTRODUCTION

  The CTI Spa Pack that you have purchased is one of the very best available and incorporates features designed to assure long, reliable use if properly installed, operated and maintained.
  This model is certified for your safety and protection.
  The Spa Pack must be installed exactly in accordance to the instructions specified in this manual.

  Check for shipping damage before unpacking. CTI is not responsible for damage to the unit sustained during shipping. If damage is evident before unpacking, contact the freight carrier regarding shipping damage claims.

DESCRIPTION

  The heater assembly described in this manual consists of one electric heating element mounted within a stainless steel manifold or vessel whose ends are fitted with unions for connection to the water input and output plumbing system.
  In addition, there is a water pressure-switch threaded into the body.

CAUTION

  It is strongly suggested that you read the entire manual first before any installation has begun so that you are entirely familiar with the requirements that are absolutely necessary to accomplish a safe and reliable installation.

GENERAL INSTALLATION INSTRUCTIONS

  This spa pak manual shows all of the options available, your particular model may not have all options shown.
 

DANGER - RISK OF ELECTRIC SHOCK

  • Do not permit any electric appliance such as a light, telephone, radio or television, within five feet (1.5 meters) of the spa, hot tub or pool.

  • Never operate any electrical appliances from inside the water or while wet.

  • The electrical supply to this product must include a suitably rated switch or circuit breaker to open all un-grounded supply conductors to comply with Local Electric Codes. The disconnecting means must be readily accessible to the tub or pool occupant but installed at least five feet (1.5 meters) from the water.

  • All wiring connections should be made USING COPPER CONDUCTORS ONLY.

  • It is necessary to use ONLY A DEDICATED CIRCUIT to supply power.
      A dedicated circuit is one where no other electrical appliances are connected to the same circuit. If a dedicated service is not available, or there is a question if the circuit serves other electrical appliances, it is the responsibility and obligation of the owner/user to have one installed by a qualified electrician.

CAUTION

  An earth grounding wire must be attached to the heater housing and to any other piece of equipment in the system, such as the pump.
  The grounding connector should be at least the same size or larger than the wire size supplying the power.

READ AND FOLLOW ALL INSTRUCTIONS !!

START UP PRE-CAUTIONS

Before performing the operations of this section, make sure you TURN OFF ALL ELECTRICAL POWER TO THE UNIT and that you have read and understood the instructions and the uses for the heater as previously described in the manual.

1. Make sure the spa is first filled with water. DO NOT OPERATE THIS SYSTEM WITH LITTLE OR NO WATER IN THE SPA.
2. Plug in each piece of peripheral equipment, (pump, blower, light, etc.) into the appropriate receptacle.
All plug/receptacles are uniquely polarized, therefore you can not insert a plug into the “wrong” receptacle.
3. Review the start up an operation section of this manual.
4. Turn on the power to the unit and test the ground fault circuit interrupter ( GFCI ).
5. If a particular function does not seem to be working properly, first go back and re-read the DESCRIPTION AND USE OF CONTROLS section as well as  START UP AND OPERATION section. If further problems persist, refer to the troubleshooting section of this web-site.

CORRECT-TECH Spa Pak that you have purchased may not have all of the options shown within this manual.

PLUMBING CONNECTIONS

Maintain adequate access clearance for the servicing of this unit and related equipment. PVC or CPVC schedule 40 pipe should be used. Water may flow in either direction through the heater. Any obstruction of flow will cause the heater to shut off ! Refer to the troubleshooting section if this occurs.

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MAINTENANCE AND CARE OF SPA/HOT TUB

  The maintenance and care of a spa is simple and easy to carry out and if performed regularly as scheduled, problems will be minimal. It is important that the following procedures be read thoroughly and carried out on a regular basis for best long-term overall performance of your spa / hot tub.

  The filtering cycle of your spa should be operated AT LEAST four hours or more a day whether or not the water is heated, to remove impurities from, and to prevent deposition of contaminants in your spa.
  The filtering system works automatically during the heating cycle of the spa water and during the time the filtration timer is on (low speed pump on) or when the high-speed pump is on.

  Keep the spa covered when not in use to reduce the loss of heat and to keep out leaves, dirt and other foreign materials from settling in the water.

  Maintaining the spa’s proper water chemical balance is essential to the comfort and safety of the user. Water mineral content varies constantly and is directly affected by evaporation and the use of cleansing and maintenance chemicals which will increase mineral content when added. If the mineral content deviates from prescribed pH level (7.2 to 7.8), the condition and operation of your spa and equipment may be adversely affected by deposits on spa walls, filter, electric heating element (or gas heating internal manifold) and piping.

  Since the water capacity of your spa IS FAR LESS THAN THAT OF A SWIMMING POOL, THE CHEMICAL REACTION CAUSED BY THE PRESENCE OF ONE OR MORE PERSONS IN THE SPA IS MORE RAPID AND PRONOUNCED -- IN OTHER WORDS, IT IS MUCH MORE DIFFICULT TO MAINTAIN THE PROPER PH BALANCE IN A SPA THAN A SWIMMING POOL.
  For these reasons, it is important to check FREQUENTLY the chlorine level, the pH level and total alkalinity of the water then add the prescribed chemicals as necessary to maintain the proper chemical balances.
  FAILURE TO MAINTAIN A PROPER BALANCE OF CHEMICALS IN YOUR SPA WILL RESULT IN AN EARLY, PREMATURE FAILURE OF YOUR SPA PARTS INCLUDING, BUT NOT LIMITED TO, PIPING AND CERTAIN ELECTRICAL COMPONENTS IN THE HEATER MODULE BOX.

ESSENTIAL CHEMICALS AND THEIR USE

CAUTION

The following information on chemical use for spa maintenance is provided strictly as a guide for the spa owner and may or may not be appropriate to maintain your spa correctly and may, under certain conditions, be harmful to your spa and/or persons using the spa. Always check with your spa dealer to determine which chemicals and/or procedures he recommends to maintain your spa correctly.

CTI does hereby claim no responsibility or liability for the use of and quantities of the chemicals listed below:

CONCENTRATED CHLORINATING GRANULES. The minimum chlorine level in the spa should be at least 2.0 PPM (parts per million). Chlorine level should be tested frequently and the chemical added to maintain a safe level in excess of 2.0 PPM. This type of chemical can be added in quantity of 1/2 ounce per 500 gallons of spa water. Check the chlorine level at least seven hours or more after adding to determine the full effect of the added chemical. Liquid chlorine is not recommended.

ORGANIC POLYMERS are used in various forms. These chemicals clear up cloudy or dirty water appearance and prevent calcium deposits on the inside spa finish, plumbing and heating equipment. Use as recommended by the manufacturer.

“METAL GON” or equivalent is a chemical that will prevent iron in the spa water from staining the spa finish. This chemical is added to the spa water when the spa is filled for the first time or when re-filled. Use as directed.

SILICONE EMULSION quickly and effectively disperses foam and is completely compatible with the other chemicals listed. Use as required. If foaming persists, it may indicate water should be changed.

SEALER AND OTHER POLISHES are usually silicone compounds that provide effective protection and a glossy finish to the inside surfaces of the spa. It should be applied after the surfaces have been cleaned with a mild, non-abrasive cleaner. Rinse well with clean water then apply polish using a soft cloth following directions. This procedure should be done every time the spa water is changed.

Spa water should be changed periodically depending upon the frequency of usage and other conditions that may effect water usability. Typically 60 to 90 days is a satisfactory interval under normal spa usage conditions. If a spa gets heavy use with a large number of people, this interval between water changing times should, of course, be less. This is the logical time to apply sealer and polish compound to protect and beautify the spa surface. At this time the filter should be soaked in a mild detergent or filter cleaner specifically made for this purpose to remove accumulation of oils and other contaminants which will ensure good, sanitary water and extend equipment life.

The spa filter should be cleaned every 1 to 2 weeks depending upon frequency of use. Rinse the filter with clear water and re-install cartridge in the filter housing.

When adding chemicals to your spa water add to the center of the spa with the pump on high speed. Never add chemicals directly into the skimmer and make sure the water is heated. Never add chemicals to cold water as this will effect chemical action.

Store all chemicals in a cool, dry place and in such a manner to prevent contact by children and pets.

REMEMBER THESE IMPORTANT SAFETY INSTRUCTIONS AT ALL TIMES 

DANGER - RISK OF ELECTRICAL SHOCK. Install at least five feet from all metal surfaces. A spa may be installed within five feet of a metal surface if, in accordance with the Local Electrical Codes, each metal surface is permanently connected by a No. 8 AWG (8.4) solid copper connector attached to the wire connector on the control box that is provided for this purpose.

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GROUND FAULT CIRCUIT INTERRUPTER INFORMATION AND TESTING INSTRUCTIONS

WHAT THE GFCI DOES FOR YOU:

  The GFCI helps protect you against hazardous electrical shock that may be caused if your body becomes a path through which electricity travels to reach ground. This could happen when you touch an appliance that is “live” through a faulty mechanism, damp or worn insulation on the power cord, etc. You don’t even have to be on the ground yourself. You could be touching plumbing or other material that leads to the ground. When using a GFCI devise you may still feel a shock , but the GFCI is designed to cut off power quickly enough so that a normal, healthy adult will not experience serious electrical injury.

WARNING: GFCI’s will NOT protect against :

1. Line-to-line shocks (of the type received when touching metal inserted into the slots of a receptacle).
2. Current overloads or line-to-neutral short circuit. THE FUSE OR CIRCUIT BREAKER AT THE DISTRIBUTION BOX OR PANEL MUST PROVIDE SUCH OVER- CURRENT PROTECTION!

CAUTION: If the GFCI trips on it’s own accord, this indicates a possible ground fault condition, which is potentially hazardous. Carry out the test procedure outlined below to ensure that your GFCI is operating properly. If the GFCI does not reset, this indicates a ground fault still exists, and must be corrected. Have a qualified electrician investigate the ground fault condition and correct the defect at once. TEST THE GFCI UNIT BEFORE EACH USE! - AT LEAST ONCE PER MONTH. DO NOT BYPASS THE GFCI TO USE POTENTIALLY FAULTY EQUIPMENT.

TEST PROCEDURE

YOUR GFCI SHOULD BE CHECKED BEFORE EACH USE.

1. Turn your equipment ON to the lowest setting . PUSH THE TEST BUTTON. This should result in the motor or lamp going OFF. (NOTE: Be sure you are turning off all applicable motors. Some equipment, such as Spas, have blower motors, jet motors, and heater motors.) CAUTION: If the motor keeps running or lamp remains lit, DO NOT USE YOUR EQUIPMENT. UNPLUG EQUIPMENT OR TURN OFF POWER AT CIRCUIT BREAKER OR FUSE. CONSULT A CERTIFIED ELECTRICIAN.
2. If the GFCI tests okay, restore power by pushing the RESET button and releasing it. The motors or lamps should go ON again. If the GFCI fails to reset properly, DO NOT USE YOUR EQUIPMENT. UNPLUG EQUIPMENT OR TURN OFF POWER AT CIRCUIT BREAKER OR FUSE. CONSULT A QUALIFIED ELECTRICIAN.

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